Bosch Rexroth Smart KIT Electro-mechanical Presses

The factory of the future is here, Inter-connected, traceable, track-able. Make the call to Core Tool, we are the experts in Pressing and tightening BASIC SYSTEM COMPONENTS  
  • System consists of cylinder mechanics, regulator, control system and software to set up automatic program sequences for MULTIPLE pressing and joining processes
  • Web-based software allows you to set up sequence programs (on the PR21) by way of drag-and-drop movement profile building blocks -simple, no previous programming knowledge required!
  • Function of the system: Controlling the position of the piston rod while monitoring the force
  • The recording of the force/route allows its evaluation (good/bad) through envelope graphs
  • Full traceable recorded data is available after each press
 
  Excellent for assembly and joining processes  The Bosch Rexroth Smart Press Kit is a new, compact device that comes in two sizes covering a measuring range from 2 to 30kN. It consists of robust housing with the displacement sensor, integrated absolute encoder, piezoelectric tension/compression force sensor which requires NO charge amplifier. The drive motor is an electrically commutated hollow shaft AC servo motor which is controlled by a servo controller. This servo controller provides contact speed independent of load.   Features & Benefits   Gearing eliminated by hollow-shaft motor design Reduce spare parts inventory Wide variety of parts on one station/overload protection of force sensor Ideal for under-bench mounting Short station times possible Low maintenance Force control system Standard holding brake Long lubrication interval/no belt High speed up to 300 mm/s    

Implement standardized joining applications quickly and efficiently

Whether it be assembly, joining, forming, measuring or testing – the Smart Function Kit is suitable for many standardized pressing and joining applications with forces from 0.2 to 30 kN. The modular kit combines mechanical and electrical Rexroth components as well as software – the perfect basis for system integrator’s or end users with process Know-how.

Flexible, compact and future-oriented

Benefit from easy product selection, configuration and commissioning. Furthermore, the Smart Function Kit can be connected via open interfaces and conveniently monitored on a tablet. This maximizes transparency, reduces downtime and increases your productivity.  
Smart Function Kit for pressing and joining applications
SMART FUNCTION PRESS OVERVIEW
https://youtu.be/JhtLtv5VtEY
SMART PRESS PDF SUMMARY SHEET
Bosch Rexroth’s new Smart Press Kit is designed to meet future industrial requirements and provides a complete mechatronics package that is immediately ready for use across an extremely range of standardized pressing and joining applications. The modular kit, consisting of mechanical components, electrical components and software, simplifies product selection and configuration as well as commissioning. The Smart Press Kit can be connected via open interfaces and conveniently monitored on a tablet during operations. This maximizes transparency, reduces downtime and increases productivity.   This easy, fast and attractively priced solution is specially designed for pressing and joining processes in the low force range of 2 to 30 kN. The modular system consists of perfectly synchronized hardware and software components: an electromechanical cylinder and power sensor, servomotor, drive controller, industrial PC and browser-based HMI software based on HTML 5.   There are numerous potential areas of application for the new Smart Press Kit – it is ideal for applications where simplicity, fast commissioning and price are important criteria. These include press-fitting bearings in housings, crimping cables and hoses and inserting (for example, integration of magnets in lamination stacks). Furthermore, the Smart Press Kit is cost-effective at forming processes, such as bending, embossing and deep drawing in the plastics industry. The system is also suitable for measurement and test procedures as well as test stands across an extremely wide range of sectors. The Smart Press Kit is a versatile solution and can be used as a standalone or integrated into superior systems via field bus. As such, Bosch Rexroth is setting new cross-industry standards for easy pressing and joining applications.   Fast product selection and commissioning Simply start by choosing the right Smart Press Kit size using Rexroth’s LinSelect software tool. Then the final configuration process is carried out in the online configurator. CAD files can then be downloaded and the desired configuration can be ordered via the Rexroth e-shop. All components are delivered as one complete package.   The true highlights of the Smart Press Kit are the intuitive commissioning and process configuration, meaning programming knowledge is not required. Thanks to the integrated motion control, the preinstalled operating software, the auto-parameterization of the servo drive, the low number of interfaces and a wizard make fast commissioning possible. This saves up to 95% engineering time and can significantly reduce time to market.   Intuitive software – no programming knowledge required Even during operation, the software is intuitive and can be used without programming knowledge. Due to the modern Web HMI, process configuration takes place via drag and drop. An easy graphical creation of evaluation and analysis elements is practically self-explanatory. During operations, the Smart Press Kit can then be conveniently monitored via a tablet. The visualization of status information and process results, including a live display of the force-displacement curve with subsequent analysis, storage and data export options, ensure maximum transparency.   All current system parameters are always available at a glance: whether a status report, quality statistics or error messages. They appear as plain text in the software and make error handling simple. Other predictive maintenance functions and maintenance support are currently in the works. Thanks to all these functions, the Smart Press Kit reduces downtime and maximizes productivity. For more information or to order your Smart Press Kit today, CALL CORE TOOL TECHNOLOGIES @ 519-748-9092.